GenesisNews

Posts Tagged ‘led-uv’

Northend Creative Latest to Add Ryobi LED-UV

In Offset Presses on June 13, 2017 at 8:28 am

Nigel Stubley

Northend Creative Print Solutions, Sheffield, a company that is celebrating 128 years in the industry this year, has become the latest in an ever growing line of the UK’s top printers to invest in RMGT Ryobi LED-UV litho printing equipment.

The RMGT Ryobi 925 LED-UV is joined by a Cron 3632UVP platesetter, and has replaced two existing Heidelberg B2 presses – a CD74-4 and an XL75-5. The new press is now installed and operator training is underway and progressing well.

Commenting on the purchase decision Nigel Stubley, Northend Managing Director (pictured above), said: “We visited last years Drupa exhibition with the aim of finding the right B2 digital press, to join our existing SRA3 digital presses, but the efficiencies and productivity of the Ryobi 920 with LED-UV has taken litho printing to a new level. The return on capital of this equipment means that SRA1 litho with UV curing is the most cost effective way forward for our business right now.”

The RMGT Ryobi 925 is a five-colour litho press for 8-up A4 format print production. An LED-UV curing unit is incorporated into the configuration for near instant drying of the sheet, enabling immediate back-up or progression of the work to the finishing department. PDS-E SpectroDrive inline printing quality control enables the operator to monitor and maintain the quality of the printed sheet throughout the run.  The press has also been equipped with technotrans ink.line systems to aid the efficient use of ink.

“Our calculations suggested that this new machine would be more productive than our two existing B2 presses due to the SRA1 format, the printing speed, the latest make-ready capabilities, and, most of all, because of the instant drying provided by the LED-UV curing. We were able to visit the team at Precision Printing to see the Ryobi machines in operation. They had recently undergone the same investigations, and they had produced similar calculations prior to their purchase decision, which was very reassuring.”

The configuration selected is a five-colour version of the popular 920 Series: “The run lengths that we normally encounter don’t justify a perfecting solution, but much of our work does require the addition of a fifth colour,” confirmed Nigel Stubley.

For plate origination, Northend has opted for the Cron 3632, a UV computer-to-plate system offering a high quality, affordable solution, capable of imaging plates at up to 2,800dpi in sizes of up to 925 x 675mm.

Commenting on yet another order for Apex Digital Graphics, Neil Handforth, Sales & Marketing Director for the company, said: “It is highly significant that an increasing number of the UK’s leading exponents of digital and litho are turning to Ryobi LED-UV presses combining the immediacy and cleanliness of digital with the quality of litho printing, across a massive stock range, and at high speeds. Add into that low power consumption and it is very much a win-win decision.”

Press Detail

RMGT’s increasingly popular 920 Series features a maximum paper size of 920 x 640 mm, enabling the eight-up printing of A4 size pages, as well as A1 size posters. The versatility of the press extends to stock thickness, with the 920 Series being capable of handling paper ranging from 0.04 mm onion-skin to heavy 0.6 mm card stock.

The LED-UV curing system was pioneered by Ryobi, with the company unveiling its first such product at Drupa in 2008. Developments in ink technology and manufacture have now caught up with the huge potential offered by LED-based UV drying equipment. LED-UV ink is now manufactured in Europe and is available from most major ink suppliers. The last two years or so has seen a growing commercial acceptance of LED-UV in the UK and Europe, following on from widespread success in Japan. The environmental benefits of the technology and the significant cost savings through reduced power consumption are the two outstanding benefits of the equipment. Adding LED-UV also eliminates the need for powder spray, and removes ozone from the process, with the required ducting for extraction. The stunning productivity and quality of the technique are self-evident when the system is viewed in action.

About Northend Creative Print Solutions

128-year-old Northend Creative is one of the leading print solution companies in the North, employing over 40 people in a well-equipped modern factory, close to the M1 in South Yorkshire. Northend customers range from small businesses to large multi-site organisations, and span a multitude of sectors from corporates, education, sports, local authorities, design and packaging. The company has a strong emphasis on cost effective management and inward re-investment, providing clients with quality products, excellent customer service, and value for money. From managing online projects to producing the highest quality print, and providing value for money, Northend takes a considered approach to everything produced which is as true now as in 1889 when it began its journey of evolution and change.

About Apex Digital Graphics

Apex Digital Graphics Limited is a specialist in the supply and service of pre-press and press equipment. Apex is the official UK distributor for the RMGT range of printing presses through to SRA1 format and Cron metal-based platesetters. Apex also distributes the Konica Minolta range of digital printing equipment. The company offers national service coverage, and a one-stop shop for print consumables featuring next day delivery. Apex Digital Graphics can be contacted on 01442 235 236 or via the www.apexdigital.co.uk web site.

ENDS

Advertisements

LGP Moves to SRA1 and LED-UV with 16th Ryobi

In Offset Presses on September 29, 2016 at 10:40 am

LGP Print Limited, formerly known as Leeds Graphic Press, is to take delivery of its 16th new Ryobi machine in November of this year. It will arrive in the shape of an SRA1-format RMGT 924 LED-UV press, and it will be accompanied by a Cron CtP system, with both items purchased from Apex Digital Graphics, Hemel Hempstead.

rmgt924

The four-colour version of Ryobi’s popular 920 Series boasts a maximum sheet size of 920 x 640mm, enabling eight-up A4 printing, as well as the ability to produce A1 size posters. The versatility of the press extends to stock thickness, with the 920 Series being capable of handling paper ranging from 0.04 mm onion-skin to heavy 0.6 mm card stock.

Commenting on the investment, LGP Print Managing Director Philip Stead, said: “For our previous press purchase back in 2007 we had taken the decision to move away from SRA3 and expand in format up to an SRA2 sheet size – it paid great dividends for us as a business. We had a similar decision to make again, and having weighed up the pro’s and con’s we have decided to once again move up to a larger sheet size in order to offer an even wider range of print services to our customer base.

“Coupling the larger sheet size with the LED-UV made an awful lot of sense to us – we will get dry to the touch sheets exiting the press, meaning that we can back up jobs immediately or send the work straight to the finishing department, with no waiting time. The technology also means that we will have few concerns about working with the ever wider range of challenging substrates that customers are now demanding – some of which can pose tricky drying issues with standard litho presses.”

The new press will provide additional pressroom firepower and will sit alongside the SRA2 format five-colour Ryobi 685 at the near 40-year-old Leeds printer. Five 52cm format presses will bring the Ryobi line-up at LGP to a total of seven machines – probably Europe’s largest Ryobi installation.

Philip Stead has been monitoring the development of LED drying since it was first shown by Ryobi back in 2008: “The technology had developed and matured in that time. It certainly has a significant role to play in the future of litho printing with customers providing every shorter lead times for an ever more colourful range of print requirements. Digital printing has given the customer the impression that any job can be produced almost instantly – no matter what quantity, finish, or substrate they might require. LED-UV does at least give litho printers the chance to meet those demands to a degree!”

LGP Print produces a wide range of commercial work with both digital and litho equipment from its Leeds base.

The LED-UV curing system was pioneered by Ryobi, with the company unveiling its first such product at Drupa in 2008. Developments in ink technology and manufacture have now caught up with the huge potential offered by LED-based UV drying equipment. LED-UV ink is now available from all major ink suppliers. This last couple of years has seen a growing commercial acceptance of LED-UV in the UK, where it will follow Japan and a number of European countries. The environmental benefits of the technology and the significant cost savings through reduced power consumption are the two outstanding benefits of the equipment. Adding LED-UV also eliminates the need for powder spray, and removes ozone from the process, and consequently means no extraction ducting is required– another significant cost element. The stunning productivity and quality of the process are self-evident when the system is viewed in action.

Commenting on the order for Apex Digital Graphics, Neil Handforth, Sales & Marketing Director for the company, said: “Having worked with Philip and LGP Print over many years, it has been a pleasure to have played a part in the growth and expansion of the business. Following the successful move to SRA2 back in 2007, we are now looking forward to seeing the company prosper further in the SRA1 market and especially with LED-UV.”

LED-UV curing systems are now commonplace for press orders being taken by Apex, with a host of installations now in action throughout the UK.

About Apex Digital Graphics 

Apex Digital Graphics Limited is a specialist in the supply and service of pre-press and press equipment. Apex is the official UK distributor for the RMGT range of printing presses through to SRA1 format and Cron metal-based platesetters. Apex also distributes the Konica Minolta range of digital printing equipment. The company offers national service coverage, and a one-stop shop for print consumables featuring next day delivery. Apex Digital Graphics can be contacted on 01442 235 236 or via the www.apexdigital.co.uk web site.

ENDS

Flexpress Invests in RMGT LED-UV Technology

In Offset Presses on April 6, 2016 at 10:17 am

Leicester-based Flexpress Ltd has detailed its installation of two new Ryobi presses, both equipped with the latest LED-UV curing technology. The B3-format 524GX press with LED-UV replaced a similar format 524GX, whilst the SRA1-format 924 with LED-UV replaced a B2-format Ryobi machine, with the increase in sheet size allowing the business to handle an even wider range of work.

Flexpress3

The products were supplied and installed by Apex Digital Graphics, Hemel Hempstead, the official RMGT (Ryobi) representative in the UK for presses up to SRA1 format, and the exclusive CtP and plate distributor for the Chinese pre-press manufacturer CRON for both UK and Ireland, and a company that has enjoyed a near 20-year relationship as an equipment supplier to Flexpress.

Commenting on this latest investment, Flexpress Managing Director Steve Wenlock said: “The big benefit of LED-UV for our business is the fact that the drying is instant. We work from a fairly small unit and therefore we can’t really afford stacks of paper sitting around the floor for too long, so the idea is that we can turn jobs around quicker, be even more responsive to our customers need, get the paper out of the door faster, and to an even higher quality than before is something that should positively delight our customers.

“From a customer angle, time is the number one advantage,” Steve explains. “No customer says I’m going to give you more time to produce this job! Speed of turnaround is ever more critical: LED-UV technology will allow us to move work quickly on to the next stage of production, whether that is backing-up or finishing the job for delivery.”

The new presses join a recently installed Cron computer-to-plate device, also supplied by Apex, ensuring a cost effective production system from plate production through to finished job. The 36-inch UV platesetter is able to image and process UV metal plates for Flexpress’s SRA1 and B3 printing equipment.

“Quality is the other important aspect: because sheets exit the machine dry, set-off issues are eliminated – something that can occur all too easily if a job is being rushed through, even in a company that is focused on quality production, especially when working with uncoated stock. The process also means that there is no absorption of ink into the stock, which means less ink is used as well as faster drying.

“The instant drying offered by LED-UV also means that we can consider printing on a wider range of substrates, such as plastics. We do produce such work already through our Indigo press, but higher volumes of such work will be significantly more cost effective to produce on a litho press. We believe that there is a growing market for this type of work.”

Why RMGT / Ryobi?

Commenting on the choice of presses for this latest investment, Steve Wenlock references Ryobi’s pioneering role with the technology: the company first exhibited the potential of LED-UV back at the Drupa show of 2008. The company has continued to develop and refine the technology since then, whilst both ink suppliers and the press competition have been playing catch-up.

“We have worked with Apex and Ryobi for nearly 20 years. We know Ryobi as a leading press manufacturer and Apex as a supplier that really supports its customers. Ryobi are undoubted leaders in this technology, so why would we need to look elsewhere? Our operators know the Ryobi architecture and technology already, so it is just a matter of adding the LED-UV knowledge on top of the extensive printing knowledge that they already have.”

Inking Up The Press

All of the leading ink suppliers now offer product for the LED-UV market, and all are working hard to establish their product as the ink of choice.

“We are working closely with Toyo inks,” said Steve Wenlock. “They seem very focused on providing quality products backed with good service. They have outlined workshops and training for our press operators. They are a supplier that is keen to invest in LED-UV.”

Inks for the process are referred to as “duct stable” inks, meaning that there is no need to wash up at the end of the day or re-ink first thing in the morning – a real time saver, and something that will win the hearts of press operators for sure!

The Cost Equation

According to Steve the cost equation is likely to be different for each print company. A range of factors will need to be considered. For those already using existing UV solutions, the electricity costs for LED-UV will be a huge winner, but for those entering UV printing for the first time, the savings on production speed may well be the deciding factor. Yes, ink costs will be higher, but with no need for spray powder or seals, the savings on such consumables can help offset these increases, along with the fact that drying is no longer relying on a degree of absorption of ink into the printed stock, meaning that less ink will be used on each job.

The performance of LED-UV technology on a litho press brings the process much closer to digital production in many ways, but with the creation of the best possible print quality and stock flexibility. Printers seeking to invest in litho equipment need to seriously examine the benefits offered by LED-UV in great detail before finalising their decision.

About Flexpress

Flexpress produces a wide range of general print for the education, local government and manufacturing businesses, including banners, flyers, leaflets, booklets, business cards and posters. The company also runs an HP Indigo 5600 and a range of Océ digital presses, an Océ Arizona 360GT flatbed UV printer for large-format jobs, and finishing equipment including guillotines, laminators, cutters and perfect binders. The business has a team of 27 and a turnover of £2m, which it is hoping to boost to £2.5m with this latest investment.

About Apex Digital Graphics 

Apex Digital Graphics Limited is a specialist in the supply and service of pre-press and press equipment. Apex is the official UK distributor for the Ryobi Mitsubishi range of printing presses through to SRA1 format and Cron metal-based platesetters. Apex also distributes the Konica Minolta range of digital printing equipment. The company offers national service coverage, and a one-stop shop for print consumables featuring next day delivery. Apex Digital Graphics can be contacted on 01442 235 236 or via the www.apexdigital.co.uk web site.

ENDS

%d bloggers like this: