GenesisNews

Posts Tagged ‘led’

It’s a Number 924 with LED-UV for Oriental Printing

In Offset Presses on June 21, 2018 at 9:20 am

Oriental small

London-based print business Oriental Printing has announced the purchase and installation of an RMGT Ryobi 924 LED-UV press, as supplied by UK distributor Apex Digital Graphics.

The company, located close to Tilbury Docks, specialises in the production of Chinese restaurant and take-away menus – a market that has seen rapid growth in recent years. The SRA1 format press replaces an ageing Ryobi 684 SRA2 format machine.

Joint Managing Director Wei Jiang explained the background regarding the new purchase: “We had been very happy with the reliability of the Ryobi 684 and the previous Ryobi 662 – our first press. We had set out to look for a good second hand SRA1 or B2 press. We were offered a second hand Heidelberg by a local dealer only to find the press would not fit our factory which brought us back to our preferred option, an SRA1 Ryobi.”

Wei and his business partner, brother Quan, visited the IPEX show last year and saw the RMGT 928 LED-UV press in action on the Apex Digital Graphics stand. This was a game changer for Wei as the instant drying and associated elimination of spray powder would take away what was an everyday pain for this fast turnaround company.

After several months of discussions with Apex and a customer visit to a local RMGT user, a deal was struck for a new RMGT Ryobi 924 LED-UV. Following delivery, installation, and training the press was producing work in May 2018.

Wei was very impressed with the Apex installation team and the operator training given. “We had been running Ryobi equipment for the last ten years, so some of the basic operating system was familiar to us, but our young operator learnt a great deal from the in-depth training.”

With regard to the immediate benefits of the new press, Wei added: “On longer runs the spray powder would always cause an issue on the second side with frequent stops to clean blankets. My finisher is also happy as he does not have to deal with spray powder on the folding equipment and he has nice clean hands as the ink is cured dry with no residual ink rubbing off during handling”.

“The speed of throughput is amazing, firstly because runs have come down by half due to the press format, and secondly once printed, work can be immediately cut and folded, resulting in more room to manoeuvre around the factory. Even jobs with the heaviest of coverage can be finished immediately.”

Due to the Spectro-Jet colour management fitted to the press Wei says that print quality and on the run quality control are exceptional. To back this up customers have already noticed the difference and made calls to him to compliment him on the output of the new press.

With the extra capacity available Oriental Printing are looking to branch out to offer a wider range of work and have already secured some new magazine business.

Wei and his team are looking to become more efficient and profitable with the 8-up capability of the SRA1 format.

Commenting on yet another LED-UV order for Apex Digital Graphics, Neil Handforth, Sales & Marketing Director for the company, said: “We are of course delighted to be able to further expand the printing capability of long standing Ryobi user Oriental Printing. As with many print businesses, seeing the RMGT Ryobi 920 Series in action convinced them immediately of the great potential of these machines. Eight-up A4 printing on a press with a footprint no larger than a B2 machine, immediately dry sheets at the delivery end, lower power consumption throughout, no spray powder to contend with either on press or in post-press, significantly less work in progress taking up space on the shop floor, and RMGT’s well documented reliability: that all adds up to a winning formula for so many printers.”

Press Detail

RMGT’s increasingly popular 920 Series features a maximum paper size of 920 x 640 mm, enabling eight-up printing of A4 size pages, as well as A1 size posters. The versatility of the press extends to stock thickness, with the 920 Series being capable of handling paper ranging from 0.04 mm onion-skin to heavy 0.6 mm card stock.

The LED-UV curing system was pioneered by Ryobi in conjunction with Panasonic, with the company unveiling its first such product at Drupa in 2008. Developments in ink technology and manufacture have now caught up with the huge potential offered by LED-based UV drying equipment. LED-UV ink is now manufactured in Europe and is available from most major ink suppliers. The last three years or so have seen a growing commercial acceptance of LED-UV in the UK and Europe, following on from widespread success in Japan. Apex has now installed more than 20 LED-UV presses in the UK. The environmental benefits of the technology and the significant cost savings through reduced power consumption are but two of the outstanding benefits of the equipment. Adding LED-UV also eliminates the need for powder spray, and as no ozone or heat is produced in the curing process, there is no requirement for extraction ducting. The productivity and stunning quality (particularly on uncoated stocks) of the technology are self-evident when the system is viewed in action.

About Apex Digital Graphics 

Apex Digital Graphics Limited is a specialist in the supply and service of pre-press and press equipment. Apex is the official UK distributor for the RMGT range of printing presses through to SRA1 format and Cron metal-based platesetters. Apex also distributes the Konica Minolta range of digital printing equipment. The company offers national service coverage, and a one-stop shop for print consumables featuring next day delivery. Apex Digital Graphics can be contacted on 01442 235 236 or via the www.apexdigital.co.ukweb site.

ENDS

Advertisements

Northend Creative Latest to Add Ryobi LED-UV

In Offset Presses on June 13, 2017 at 8:28 am

Nigel Stubley

Northend Creative Print Solutions, Sheffield, a company that is celebrating 128 years in the industry this year, has become the latest in an ever growing line of the UK’s top printers to invest in RMGT Ryobi LED-UV litho printing equipment.

The RMGT Ryobi 925 LED-UV is joined by a Cron 3632UVP platesetter, and has replaced two existing Heidelberg B2 presses – a CD74-4 and an XL75-5. The new press is now installed and operator training is underway and progressing well.

Commenting on the purchase decision Nigel Stubley, Northend Managing Director (pictured above), said: “We visited last years Drupa exhibition with the aim of finding the right B2 digital press, to join our existing SRA3 digital presses, but the efficiencies and productivity of the Ryobi 920 with LED-UV has taken litho printing to a new level. The return on capital of this equipment means that SRA1 litho with UV curing is the most cost effective way forward for our business right now.”

The RMGT Ryobi 925 is a five-colour litho press for 8-up A4 format print production. An LED-UV curing unit is incorporated into the configuration for near instant drying of the sheet, enabling immediate back-up or progression of the work to the finishing department. PDS-E SpectroDrive inline printing quality control enables the operator to monitor and maintain the quality of the printed sheet throughout the run.  The press has also been equipped with technotrans ink.line systems to aid the efficient use of ink.

“Our calculations suggested that this new machine would be more productive than our two existing B2 presses due to the SRA1 format, the printing speed, the latest make-ready capabilities, and, most of all, because of the instant drying provided by the LED-UV curing. We were able to visit the team at Precision Printing to see the Ryobi machines in operation. They had recently undergone the same investigations, and they had produced similar calculations prior to their purchase decision, which was very reassuring.”

The configuration selected is a five-colour version of the popular 920 Series: “The run lengths that we normally encounter don’t justify a perfecting solution, but much of our work does require the addition of a fifth colour,” confirmed Nigel Stubley.

For plate origination, Northend has opted for the Cron 3632, a UV computer-to-plate system offering a high quality, affordable solution, capable of imaging plates at up to 2,800dpi in sizes of up to 925 x 675mm.

Commenting on yet another order for Apex Digital Graphics, Neil Handforth, Sales & Marketing Director for the company, said: “It is highly significant that an increasing number of the UK’s leading exponents of digital and litho are turning to Ryobi LED-UV presses combining the immediacy and cleanliness of digital with the quality of litho printing, across a massive stock range, and at high speeds. Add into that low power consumption and it is very much a win-win decision.”

Press Detail

RMGT’s increasingly popular 920 Series features a maximum paper size of 920 x 640 mm, enabling the eight-up printing of A4 size pages, as well as A1 size posters. The versatility of the press extends to stock thickness, with the 920 Series being capable of handling paper ranging from 0.04 mm onion-skin to heavy 0.6 mm card stock.

The LED-UV curing system was pioneered by Ryobi, with the company unveiling its first such product at Drupa in 2008. Developments in ink technology and manufacture have now caught up with the huge potential offered by LED-based UV drying equipment. LED-UV ink is now manufactured in Europe and is available from most major ink suppliers. The last two years or so has seen a growing commercial acceptance of LED-UV in the UK and Europe, following on from widespread success in Japan. The environmental benefits of the technology and the significant cost savings through reduced power consumption are the two outstanding benefits of the equipment. Adding LED-UV also eliminates the need for powder spray, and removes ozone from the process, with the required ducting for extraction. The stunning productivity and quality of the technique are self-evident when the system is viewed in action.

About Northend Creative Print Solutions

128-year-old Northend Creative is one of the leading print solution companies in the North, employing over 40 people in a well-equipped modern factory, close to the M1 in South Yorkshire. Northend customers range from small businesses to large multi-site organisations, and span a multitude of sectors from corporates, education, sports, local authorities, design and packaging. The company has a strong emphasis on cost effective management and inward re-investment, providing clients with quality products, excellent customer service, and value for money. From managing online projects to producing the highest quality print, and providing value for money, Northend takes a considered approach to everything produced which is as true now as in 1889 when it began its journey of evolution and change.

About Apex Digital Graphics

Apex Digital Graphics Limited is a specialist in the supply and service of pre-press and press equipment. Apex is the official UK distributor for the RMGT range of printing presses through to SRA1 format and Cron metal-based platesetters. Apex also distributes the Konica Minolta range of digital printing equipment. The company offers national service coverage, and a one-stop shop for print consumables featuring next day delivery. Apex Digital Graphics can be contacted on 01442 235 236 or via the www.apexdigital.co.uk web site.

ENDS

Precision Printing to Add Third LED-UV Press

In Offset Presses on April 24, 2017 at 1:32 pm

RMGT928P mid

Following its investment in two RMGT Ryobi Series 9 LED-UV presses last year, The Precision Printing Company Ltd, Barking, the multi-award winning business offering creative print solutions produced with state-of-the-art technology, has announced an order for a third machine: a second eight-colour perfector, to be installed in its new Thames Gateway factory.

The August / September move – just two miles from its existing site – will expand the business from 3,500 square meters to 5,000 square meters. The new Ryobi 928P SRA1 LED-UV sheet-fed machine will be installed at the new site to provide for business continuity whilst existing equipment is moved.

The machine ordered is similar to the existing perfector: an eight-colour convertible perfecting press for 8-up A4 format print production. Two LED-UV curing units are incorporated into this configuration – one situated over the perfecting device and the other at the delivery end of the machine, enabling one-pass instant curing perfecting. The press will also be equipped with Smart-RPC fully automatic simultaneous plate changing, dramatically reducing make-ready times for job changes.

This will also be the first press in the UK to be fitted with the new PQS-D colour control and inspection system. Shown for the first time in Europe at Drupa, and utilising inline CCTV camera technology, the PQS-D inline printing quality control enables the operator to monitor printing quality on both sides of the printed sheet in terms of both colour density and comparison to the pass sheet.

If a defect, such as a hickey, is identified, the operator is alerted on the control panel via a visual display and warning tone. A tab is inserted into the delivery stack until the defect is cleared, when a further tab is inserted.

The initial perfector was supported by a Ryobi 925 – a five-colour straight press also equipped with LED-UV curing and an inline spectrophotometer. Plates for the two presses were provided by two Cron CtP systems, all purchased from Apex Digital Graphics, Hemel Hempstead.

The two Cron 36-64GX UV-P units offer a combined capability of producing over 80 SRA1 plates per hour. The systems have been imaging onto Cron’s Blackwood UV plates.

Group Chief Operating Officer of Precision Printing, Andy Skarpellis, commenting on the latest press order, said: “The Ryobi / Apex relationship has gone from strength-to-strength and the market we are now pursuing allows us to produce uncoated work same day into London which was unachievable with conventional machines. It mirrors our digital platform beautifully and allows us to utilise the cross platform much closer than before.”

Adding further comment about the investment in LED-UV equipment, Chief Executive Officer, Gary Peeling, said: “It has revitalised the litho side of the business. It gives us the immediacy and simplicity of operation that we get from digital.

“If we are going to have a successful offset business we won’t do it by doing the same thing we have done for the last twenty years, so we are going new and modern and looking forward to the opportunities greatly.

“We are working hard to make using more printing simple for our customers. LED-UV allows us to produce wonderful looking results on uncoated substrates, which are increasingly popular. To compete, printing needs to be fast and simple. It is often the difference between printing or not from the customer perspective. This modern press technology allows that.”

Trade Printing

When talking about the work being produced on the RMGT equipment Andy Skarpellis referenced both hybrid digital/litho work and the trade work generated by the company’s WhereTheTradeBuys.co.uk website: “The output quality of the Ryobi machines is excellent of course, and with the LED-UV feature we can produce a finish to match our Indigo digital output, allowing us to produce combination litho/digital print products for customers. This means that we can combine personalised sections within long run publications at an economical price.

“For our trade printing business, the new presses mean that we are able to offer same day delivery for volume offset print orders into London, or overnight delivery, even if they are produced on uncoated stock – something that we could only do with short run digital requirements before.”

Gary Peeling added: “Our London location is an advantage in supporting the capital, but it comes at a cost – a problem that Tokyo printers share! These presses are compact and the UV drying also removes all “work in progress” from the shopfloor. We could print 500 runs and deliver today digitally; now we can offer 50,000 as well.”

Commenting on the order for Apex Digital Graphics, Neil Handforth, Sales & Marketing Director for the company, said: “This is a very significant order for Apex and for RMGT because it has come from such a high profile and well respected print business as Precision Printing. It is a great testimony to the performance of the eight- and five-colour presses, which have shown to be a powerful litho package for the work being produced by the company. Having proved to themselves that LED-UV is a game changer for litho production, we are more than delighted to make preparations for a third RMGT machine to be installed.”

Press Detail

RMGT’s increasingly popular 920 Series features a maximum paper size of 920 x 640 mm, enabling the eight-up printing of A4 size pages, as well as A1 size posters. The versatility of the press extends to stock thickness, with the 920 Series being capable of handling paper ranging from 0.04 mm onion-skin to heavy 0.6 mm card stock.

The LED-UV curing system was pioneered by Ryobi, with the company unveiling its first such product at Drupa in 2008. Developments in ink technology and manufacture have now caught up with the huge potential offered by LED-based UV drying equipment. LED-UV ink is now available from a host of major ink suppliers. This year is seeing a growing commercial acceptance of LED-UV in the UK, where it will follow Japan and a number of European countries. The environmental benefits of the technology and the significant cost savings through reduced power consumption are the two outstanding benefits of the equipment. Adding LED-UV also eliminates the need for powder spray, and removes ozone from the process, with the required ducting for extraction – another significant cost element. The stunning productivity and quality of the technique are self-evident when the system is viewed in action.

ENDS

%d bloggers like this: