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Posts Tagged ‘prepress’

Pipi Packaging Prints Pretty with Prepress Package

In Offset Presses, Pre-Press on March 20, 2017 at 10:43 am

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Pipi Print and Packaging Ltd, the Leicester-based packaging specialist, has employed the pre-press knowledge and press know-how of the team at Prepress UK as it has focused on colour quality and consistency from its pair of B2 Heidelberg sheet-fed presses.

The company had contacted Prepress UK after a recommendation from their press engineer. The company urgently needed to move forward with their colour accuracy and consistency, as well as improve make-ready times when moving from job to job.

Nic Chapman, Director of Prepress UK, takes up the story: “We were able to put together a package of products and services to enable Pipi Print & Packaging to get the best from their presses – improving colour reproduction, reducing make-ready times and costs, and improving repeatability, colour consistency, and general on-press performance.” The company run two Heidelberg B2-format presses: a CD74 with Image Control and an SM74 with Axis Control.

Commenting on the products and service provided by Prepress UK, Raj Palmer, Managing Director of Pipi Print and Packaging, said: “We are producing packaging product for the pharmaceutical and cosmetics markets, where quality and consistency are critical. It was important for us to be getting the very best out of our litho presses.

“In addition to that, print runs are relatively short when running multiple images to view on a B2 sheet. That means that job changeover and make-ready times have become ever more critical in ensuring both profitability and efficiency of production.

“The package provided by Prepress UK focused on both of these important areas. We have been very impressed with the results. I would have no hesitation in recommending their services to other printers seeking to find similar improvements.”

Both the Image Control and Axis Control packages were not performing as effectively as they should have been. The manufacturers quote for repair of the two colour stations was prohibitively high.

Detailing the work undertaken, Nic Chapman added: “The package consisted of a press health check and a training package put together by our Heidelberg press demonstrator, including repair and servicing of the on-press colour measuring devices. We then added our PressProfiler ink-key presetting system, and included our dot-gain calibration service.

“We began with service work on the presses as the first priority. This helped us to ensure that both presses were printing to a consistently high quality. In practical terms, it meant that we could be confident of the print stability across the sheet and for the duration of the print run.

“This was followed by a visit from our Heidelberg technician to repair both of the colour scanning devices on presses, at a fraction of the cost that Heidelberg had quoted.  They were repaired and calibrated and the press operators trained on the correct use of these important measuring tools.

“We installed PressProfiler – our favoured ink-key presetting solution – which helps to ensure that the Pipi press operators can then get the best out of the colour scanners.”

The combination of PressProfiler and the scanning stations helps to minimise make-ready time and wastage, and goes on to maintain consistent colour throughout the print run. Pipi Print & Packaging already estimate improvements of at least 20% in make-ready times thanks to the new package.

“Finally, once the presses were stable, test print runs were performed on both presses to establish the correct ink weights to achieve target solid ink colour, followed by dot-gain measurement and adjustment to match tone value targets. These enhancements have maximised compliance with the ISO 12647-2 standard.”

How it Works: PressProfiler

PressProfiler examines digital files received from any workflow and generates ink-key pre-setting data to save set-up time on an offset litho printing press at job changeover. Whilst the pre-press data can be fed directly into the press console of newer machines, integration with older equipment can involve the profiling software working in conjunction with Prepress UK’s unique CardWriter package.

About Pipi Print & Packaging

Pipi Print & Packaging is a second-generation family business that was established in 1982 with the aim to become a comprehensive provider of high quality print and packaging solutions at affordable prices.

The original investment in one printing press paid dividends swiftly, leading to further investment equipment for carton manufacture.

By introducing new services through continual investment in specialised areas of print, such as narrow web label printing, miniature folding, and decorative print finishing Pipi has remained one of the fastest growing and commercially focused print companies in the UK.

Perhaps the most important strategic decision for the business was to invest in its current premises in 1996, providing 42,000 sq. ft. of production facilities along with room for further growth in the future.

About Prepress UK

Prepress UK is an independent supplier of pre-press hardware and software. The company is able to provide significant experience and a professional and reliable approach to pre-press problems. With offices in Brighton and Cheltenham, the company provides specialised software solutions backed by an unparalleled personal service from initial enquiry through post sales support. If you have a pre-press problem, let Prepress UK solve it for you. Prepress UK supplies cost effective device independent prepress workflows; PDF and PostScript RIPs and RIP upgrades; CIP3 pre-press and press integration systems; technical support for existing systems; and colour management and ICC profile creation services.

See www.prepressuk.com for more details.

ENDS

Prepress Provide Colour Continuity for Harcourt

In Pre-Press on November 13, 2015 at 8:25 am

Harcourt Colour Printers, Swansea, turned to the experts at Prepress UK, the pre-press specialists based in Cheltenham and Brighton, in order to create a level playing field in the world of printed colour reproduction. The installation of ColourLinx at the Swansea company has brought colour continuity to the wide range of output devices in use at the company.

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The move is already paying dividends for the print producer as it gains new business and sees former clients returning with more work. Harcourt Colour Printers represents Prepress UK’s first installation of the impressive ColourLinx product.

“ColourLinx has allowed us to get a firm handle on colour output across all devices,” summed up Ian Harcourt, Managing Director of Harcourt Colour Printers. The company employs the now increasingly typical complex mix of flat bed, wide format, toner-based and offset litho production equipment. “When we are producing work for customers, production can span several or even all of these devices: it has been a challenge to confidently match colour across all of the various processes, but now ColourLinx has solved that issue for us.”

In addition to providing the tools to enable colour-matched accuracy, Prepress UK has also been able to introduce potential savings on offset consumables with ColourLinx, with a reduction of some 20% of on-press ink usage anticipated. ColourLinx automatically optimises all PDF and image files to reduce unnecessary ink, standardize colour, and save the user between 10% and 40% of ink volume. Not only does the process reduce ink costs it also cuts drying times, reduces set-off, and further aids the control of colour.

Ian Harcourt and his team had looked at other colour management solutions: “The one that we particularly focused on was very capable, but the price was totally ridiculous. The colour experts at Prepress UK were able to understand our problems and provide a software solution through ColourLinx that was both effective and affordable.”

Commenting on behalf of the supplier, Nic Chapman, Sales Director of Prepress UK, said: “We are delighted with the way this first installation has gone. Harcourt Colour Printers are quite typical of a great many printers now employing a wide range of technologies to produce their work. ColourLinx can control the output for all devices giving the print company confidence that colour management issues are now the thing of the past.”

“One of the main benefits of ColourLinx software in respect of on-going costs is that we give the end-user the tools to create their own profiles, meaning that they can become completely self-sufficient with out the need to pay for a supplier to come back when they need to create additional profiles.”

Passing comment regarding his customers’ reaction, Ian Harcourt said: “ColourLinx has given us the confidence that we needed to be able to talk to customers about true colour consistency across all of their work. We are winning work because of the quality of colour accuracy and consistency that we can now provide for them.”

About ColourLinx

ColourLinx is able to standardise all output devices within a production company, including digital, wide format, and litho. These technologies are increasingly having to be used in a mixed print environment: posters with flyers; litho covers combined with digital text pages. ColourLinx is the affordable solution to create consistency.

The package brings colour continuity making all of a users output devices print to the same standard, within the tolerances of the different machines. Output devices are then able to print to the same colour standard that has been chosen within an organisation, meaning that if a print company is mixing wide format with digital and litho, all output will match.

The software can also be used to check the colour accuracy of each device to the chosen standard, providing a report on colour compliance. ColourLinx also provides the tools needed to create additional profiles, making the user self-sufficient. If a user decides to change inks, buy a new machine, or just change substrate there is no need to go back to a supplier to buy a profile: users can create everything they need.

ColourLinx also cuts down on ink usage on a litho press, reducing the ink bill. ColourLinx automatically optimises all of your PDF and image files to reduce unnecessary ink, standardising colour, and saving between 10% and 40% ink volume. Four benefits are delivered in one: reduced ink costs, shorter drying times, drastically reduced potential for set-off, and easier to control colour.

About Harcourt Colour Printers

Now in its 23rd year of business, Swansea-based Harcourt Colour Printers employs a team of 22 personnel and produces a wide range of commercial colour printing for a customer base that is centred in Wales but stretches out to the South West of England as well as Bristol and the M5 corridor.

For further information on Harcourt see http://www.harcourtcolourprint.co.uk or call 01792 588 292.

About Prepress UK

Prepress UK is an independent supplier of pre-press hardware and software. The company is able to provide significant experience and a professional and reliable approach to pre-press problems. With offices in Brighton and Cheltenham, the company provides specialised software solutions backed by an unparalleled personal service from initial enquiry through post sales support. If you have a pre-press problem, let Prepress UK solve it for you. Prepress UK supplies cost effective device independent prepress workflows; PDF and PostScript RIPs and RIP upgrades; CIP3 pre-press and press integration systems; technical support for existing systems; and colour management and ICC profile creation services.

See www.prepressuk.com for more details.

ENDS

PressSave Brings Surprising Digital Boost to PWPFS

In Pre-Press on July 10, 2015 at 9:38 am

Hoddesdon-based commercial printer PWPFS Print & Design has become the latest printing business to seek the savings offered by PressSave and PressProfiler software products from Prepress UK, independent supplier of pre-press hardware and software based in Cheltenham and Brighton.

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PressSave Colour Server is the highly affordable way to automatically optimise all PDF and image files to reduce unnecessary ink coverage, standardise colour, and save as much as 25% in overall ink volume.

PressProfiler examines digital files received from any workflow and generates ink key pre-setting data to save time setting-up an offset litho printing press at job changeover. A single copy of PressProfiler can feed multiple presses. Accurate ink key pre-setting gives a shorter make-ready, uses fewer run-up sheets, and takes less time before correct colour is achieved on the press.

Following installation of the software solutions and an initial period of use, Steve Donoghue, Director of PWPFS Print & Design, said: “We have certainly noticed a distinct improvement in press set-up time since the arrival of PressProfiler. The improved make-ready has allowed us to reach saleable printed sheets quickly, reducing waste as a result. With PressSave we are certainly using less ink, though right at the moment it’s hard to be precise on exactly the size of saving that we will make over time. I will be monitoring ink usage over several months in order to put a financial amount on the savings, but they are certainly there.”

Litho production at PWPFS is centred on a Heidelberg CD74 press, whilst digital print output utilises a Kodak Nexpress solution.

“One thing that took us by surprise with the installation, however, was that the software has enabled us to present the digital press with files that produce more accurate output,” added Steve Donoghue. “It doesn’t actually affect our costs, as we pay for the press on a cost-per-copy basis, but flat tints have always been a bit of an issue on digital. By running the files through PressSave we are achieving a flatter more even tint on the print.”

Alex Andrews, Digital Print Manager at PWPFS, confirmed the benefits of PressSave in the digital department: “PDF’s from the customer can often comprise of a mix of RGB and CMYK files. Tints of black created in RGB are converted in the RIP as CMY images – no black – often producing a rather dirty black, or yellowy black print, even though they had looked fine on the computer screen at the customers. By passing the files through PressSave we have found that these tints are converted correctly to the required percentage of black. This, of course, delivers a much improved printed product – ideal for the customer, so great for us too.”

Simple to Use

PDF or image files are simply placed in a hotfolder and PressSave takes care of the rest, delivering back a colour optimised file, ready for planning and output.

Get Saving Right Now

Printers are urged to call Prepress UK to discuss how they can start saving almost immediately by optimising files for predictable colour and ink savings every time they print: call 08450 520 701.

About PWPFS Print & Design

The £2.2 million turnover business employs a team of 22 personnel producing litho print on a 24-hour five-day week and digitally printed work in 12-hour split shifts. PWPFS Print & Design is a commercial print business offering graphic design, pre-press and post-press facilities in-house. The company is able to provide swift turnaround of work for a wide variety of commercial customers. The company is now steadily growing its web-to-print activity via a VPress solution. Visit http://www.pwpfs.com for further information on the company.

About Prepress UK

Prepress UK is an independent supplier of pre-press hardware and software. The company is able to provide significant experience and a professional and reliable approach to pre-press problems. With offices in Brighton and Cheltenham, the company provides specialised software solutions backed by an unparalleled personal service from initial enquiry through post sales support. If you have a pre-press problem, let Prepress UK solve it for you. Prepress UK supplies cost effective device independent prepress workflows; PDF and PostScript RIPs and RIP upgrades; CIP3 pre-press and press integration systems; technical support for existing systems; and colour management and ICC profile creation services.

See www.prepressuk.com for more details.

ENDS

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